Specialized Repair Kit/Guide for Pool Tile/Coping Spalling

Okay, based on the Reddit discussion "Pool Tile & Coping Falling Off with Chunks of Concrete Attached," here's an analysis of product and service opportunities:

Identified User Need: The user is dealing with a serious issue in their inground pool where waterline tiles and travertine coping are detaching along with pieces of the underlying concrete beam. This isn't just a simple tile re-adhesion problem; it often points to "spalling" or beam damage, which can be worsened by factors like saltwater systems or freeze-thaw cycles. The comments suggest a need for robust repair methods, possibly involving mechanical reinforcement (like rebar/pins) and specialized materials.

Product/Service Opportunities:

  1. Product Suggestion: "Structural Pool Edge & Copping Repair System"

    • Description: A comprehensive DIY kit specifically designed for repairing spalling concrete and re-securing tile and coping where chunks of the underlying concrete beam have detached.
    • Kit Components:
      • High-Strength Epoxy Bonding Agent: A two-part, marine-grade or construction-grade epoxy designed for bonding concrete, stone (travertine), and tile, with high shear and tensile strength, suitable for vertical and overhead applications, and water/chemical resistant.
      • Specialized Concrete/Mortar Patching Compound: A rapid-setting, high-strength, polymer-modified hydraulic cement or epoxy mortar designed for structural concrete repair in wet environments, with excellent bonding characteristics and resistance to pool chemicals and freeze-thaw.
      • Reinforcement Elements (Optional Add-on or Included): Small diameter stainless steel pins or dowels, or fiberglass reinforcement mesh, along with guidance on how to drill and embed them for added mechanical strength across the break line.
      • Concrete Surface Primer/Sealer: A specialized primer to prepare the exposed, damaged concrete for optimal adhesion of the patching compound and bonding agent, and potentially a penetrating sealer to protect the repaired area.
      • Applicator Tools: Mixing sticks, small trowel, putty knife, heavy-duty caulking gun (if epoxy is cartridge-based).
      • Detailed Instruction Manual: Step-by-step guide with clear illustrations/diagrams covering:
        • Surface preparation (cleaning, loose material removal, undercutting if necessary).
        • Drilling and installing reinforcement pins (if applicable).
        • Mixing and applying the patching compound to rebuild the concrete profile.
        • Applying the bonding agent and re-setting the coping and tile.
        • Curing times and waterproofing considerations.
        • Safety precautions (e.g., for dust, chemicals).
    • Expected Benefit: This kit provides homeowners with a targeted, all-in-one solution to perform a complex, structural repair themselves, potentially saving thousands of dollars compared to professional services. It offers a more durable and structurally sound repair than generic adhesives or simple patching.
  2. Information Resource Suggestion: "Advanced Guide to Diagnosing and Repairing Pool Beam Spalling and Copping Failure"

    • Description: A detailed digital guide (e-book, video series, or comprehensive online resource) focused on diagnosing the causes of severe pool tile/coping delamination with concrete damage, and step-by-step instructions for advanced DIY repair.
    • Content Modules:
      • Understanding the Problem: Explaining spalling, common causes (water intrusion, freeze-thaw, rebar corrosion, chemical attack from saltwater systems if not properly constructed/sealed).
      • Diagnosis: How to assess the extent of the damage.
      • Material Selection: In-depth guide to choosing appropriate epoxies, structural mortars, sealants, and reinforcement options available on the market. Pros and cons of different chemical makeups.
      • Tool Requirements: List of necessary tools, including advanced items like SDS rotary hammer drills, diamond core bits (if drilling for pins), and safety equipment (respirators for silica dust).
      • Repair Techniques:
        • Proper demolition and surface preparation.
        • Methods for structural reinforcement (e.g., drilling and epoxying stainless steel pins).
        • Rebuilding the concrete beam profile with structural mortar.
        • Waterproofing techniques for the repaired area.
        • Correctly re-installing coping and tile for long-term durability.
      • Preventative Measures: How to mitigate future issues.
    • Expected Benefit: This guide empowers knowledgeable DIYers with the expert information needed to tackle a challenging structural pool repair effectively. It helps them make informed decisions about materials and methods, leading to a more successful and lasting repair, and saving significant costs over professional intervention.

Both opportunities address a specific, high-value problem where existing generic solutions are inadequate, offering tangible benefits to the user in terms of cost savings and effective problem resolution.

Origin Reddit Post

r/diy

Pool Tile & Coping Falling Off with Chunks of Concrete Attached

Posted by u/BeautifulGlad501406/03/2025
Cross posting on r/pools, r/DIY, r/HomeImprovement I’m repairing my inground pool and have a situation where sections of waterline tile and travertine coping are breaking off together, with

Top Comments

u/IncidentalApex
I am willing to bet that is a saltwater pool with a cell to convert to chlorine. I think the cement wasn't cured for long enough or sealed properly.
u/salesmunn
You shouldn't do this work with water in the pool. You should drain the pool and hire a pro.
u/Circuit_Guy
The problem is the angle of the break. Anything you do along just the joint is going to put the fix in shear stress. I would really worry about it becoming a safety hazard with the plan so
u/slipperyzoo
Shouldn't drain the pool... should almost never drain a pool, especially gunnite.
u/Booshur
Sorry to say, you need an experienced pool specialist to chime in here. Like others said I'm worried about the sheer stress. But adding rebar could damage the pool more if not done properly.
u/Delta_RC_2526
Just going to chime in as someone who got injured and lost consciousness from falling into a pool. The safety considerations are no joke... Things can go sideways (literally) so much faster
u/the_red_scimitar
An all too common problem. I had an A/C company do major work - they claimed they'd been in business for 30 years, but they were gone less than a year later -- apparently the business was new
u/Unicorn_puke
Yep. I'm comfortable repairing concrete but I wouldn't trust my skills at repairing the pool edge properly. I'd even argue that 1 piece came off but you can see the damage on the joining edge
u/Jul1en
If possible I advise you to empty the water because a lot of debris will fall there and pierce in the order not immediately of the big one, to avoid any risk I advise you a battery tool it wi
u/wastedpixls
My bet is that entire outer lip is going to fail on that outer curve. It looks like they didn't set the travertine tightly enough to keep water on top - that gap shows that water is getting
u/bob_pipe_layer
Don't use steel rebar! Find some composite rebar or something rated for saltwater exposure. I don't care how handy you are, you won't conetely encase the rebar in expoxy and it will rust whic
u/SelppinEvolI
Use an SDS rotary hammer drill. You can rent them at Home Depot or basically any tool rental place. The drills with a “hammer” setting they sell marked as “hammer drills” will take you an hou
u/KIDNEYST0NEZ
I use to work at a pool maintenance shop that also did chem checks. The issue is once the concrete is porous and degraded, water will simply find a way in and do its work with its oxidation o
u/IncidentalApex
I am not an expert. I believe it would continue, maybe it might slow it down. I would ask an expert for advice in the situation, though you might not like what they tell you. Pools attract th
u/Circuit_Guy
The problem is the angle of the break. Anything you do along just the joint is going to put the fix in shear stress. I would really worry about it becoming a safety hazard with the plan so
u/BeautifulGlad5014
Appreciate that! Anything to consider when drilling that close a pool, other than don’t hit water?
u/Guts-Out-Of-Order
Wear a respirator with the right cartridges to prevent inhaling concrete dust into your lungs, [Silicosis](https://my.clevelandclinic.org/health/diseases/22622-silicosis) is no joke, and use
u/Substantial-Ant-4010
If you are going to remove the tile, you might want to consider drilling through both after bonding, and adding some rebar to give it more strength. You can fill the holes with the bonding ag
u/Guts-Out-Of-Order
Wear a respirator with the right cartridges to prevent inhaling concrete dust into your lungs, [Silicosis](https://my.clevelandclinic.org/health/diseases/22622-silicosis) is no joke, and use
u/Melkor15
Drill the base, put steal rods, apply the bonding agent. The rods will keep it in place even if the bonding fails. You can treat the rods with anti corrosion paint first. But seriously, I wo
u/BeautifulGlad5014
Yeah, you’re absolutely correct
u/BeautifulGlad5014
I looked into them and the business is shut down. The guy left a bunch of jobs unfinished and fled town….
u/IncidentalApex
I tell people that any fixes will not be permanent since the concrete will not stop degrading. Is the company that built the pool still in business? Is suing them a possiblity?
u/Jul1en
If possible I advise you to empty the water because a lot of debris will fall there and pierce in the order not immediately of the big one, to avoid any risk I advise you a battery tool it wi
u/jag-engr
You really only need one control method - not respirator and water. For drilling concrete, a vacuum collection method would probably be fine. Drilling doesn’t kick up nearly as much dust as
u/Ludnix
Would the concrete degradation continue if they switched to non-saltwater system or is the damage already done?
u/SelppinEvolI
Use an SDS rotary hammer drill. You can rent them at Home Depot or basically any tool rental place. The drills with a “hammer” setting they sell marked as “hammer drills” will take you an hou
u/IncidentalApex
I am willing to bet that is a saltwater pool with a cell to convert to chlorine. I think the cement wasn't cured for long enough or sealed properly.
u/BeautifulGlad5014
Appreciate that! Anything to consider when drilling that close a pool, other than don’t hit water?
u/Substantial-Ant-4010
If you are going to remove the tile, you might want to consider drilling through both after bonding, and adding some rebar to give it more strength. You can fill the holes with the bonding ag
u/BeautifulGlad5014
Yeah, you’re absolutely correct
u/IncidentalApex
Sorry to hear that.
u/Dammit_Chuck
The problem is the “curb” concrete below the tile is a separate concrete placement than the pool “wall” concrete. This is a very bad detail and eventually all your coping will fail. To proper

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